RETORT SUPERVISORS’ COURSE

The following shows the planned course program:

(NB: may be subject to minor change)

 

 

 

Introduction to course

 

Introduction to canning (Overview: aims of heat treatment, selection and preparation of raw materials, blanching, pH & acidification, filling, exhausting, closing, cooling & drying, warehousing)

 

Morning tea

 

Retort systems and container handling: hot filling vs in-container vs in-flow (aseptic) processing, types of retorts, container handling pre and post processing

 

Lunch

 

Microbiology of thermally processed foods: basic types (thermophillic, mesophillic, non spore formers), conditions affecting growth, microbial spoilage of canned foods, overview of diagnosis of spoilage

 

Afternoon Tea

 

Overview of retort operation

 

Visit pilot plant: introduce general procedures etc. Inspect retort, and UHT plant, identify major components etc

 

Close Day 1

 

 

 

Principles of thermal processing: basics of thermal process design

(D values, z values, Fo etc.) effects of heat on micro-organisms, heat penetration measurements, the scheduled process

 

Morning tea

 

Packaging systems: types of cans, seaming and can seam evaluation,

glass containers, other materials (e.g. pouches and seal integrity)

 

Lunch

 

Heat penetration Practical 1

 

Afternoon tea

 

Water chlorination and canning sanitation: sources and control of contamination, overview of sanitizers, chlorination of cooling waters etc

 

Close Day 2

 

 

 

Thermal process design tutorial

Calculation based on heat penetration data from previous day

Simple thermal process design exercise

Identify critical aspects of scheduled process

 

Morning tea

 

Can Seam analysis

 

Tutorial: Can seam inspection

 

Lunch

 

Second retorting practical

 

Afternoon tea

 

Practical tests/discussion

 

Close Day 3

 

 

 

Review of second practical

 

Regulations relevant to thermal processing: general food industry legislation,

Code of Practice for low acid foods, legislation relating to export.

 

Retort operation and production records: services, fittings, instrumentation,

basic retort operation, monitoring and recording retort processes

 

Morning tea

 

Revision and discussion

 

Lunch

 

Written examination

 

Close of course

 

 

Click here to return to the main Retort Supervisors Course page

This page last updated 10 March 2009.

 

 

 

Day 1

 

08:30

 

08:45

 

 

 

10:15

 

10:45

 

 

12:30

 

01:30

 

 

 

02:45

 

03:15

 

 

 

 

05:00

 

Day 2

 

08:30

 

 

 

10:30

 

11:00

 

 

12:15

 

01:00

 

03:30

 

04:00

 

 

04:45

 

Day 3

 

08:30

 

 

 

 

10:00

 

10:30

 

 

 

12:30

 

01:15

 

03:15

 

03:45

 

04:45

 

Day 4

 

08:30

 

09:15

 

 

09:45

 

 

10:30

 

 

 

12:00

 

01:00

 

 

 

 

This short course is run by FoodStream and Food Industry Engineering Pty Ltd in conjunction with the Innoven Food Industry Centre at Shepparton, Victoria.

For further information, contact:

Timothy Kowitz                                                

FoodStream Pty Ltd                            

Email:    foodstream@foodstream.com.au

Ph:          (07) 3137 1433

(02) 9011 7733

(03) 9017 6733

Fax:         (07) 3102 9128

 

Kerry Howard

Innoven Food Industry Centre

Email:    khoward@gotafe.vic.edu.au

Ph:           (03) 5833 2730

Fax:          (03) 5833 2532